s&s quickee pushrods instructions

S&S Quickee Pushrods are adjustable‚ designed for easy installation without removing rocker covers. Popular among Harley-Davidson enthusiasts‚ they offer durability and performance‚ enhancing engine stability and control.

1.1 What Are S&S Quickee Pushrods?

S&S Quickee Pushrods are adjustable pushrods designed for Harley-Davidson engines‚ offering easy installation without removing rocker covers. They are constructed with durable materials and feature a unique adjustable design‚ allowing precise control over valve train geometry. These pushrods are compatible with various Harley-Davidson models and are known for their ease of use and reliability. The Quickee Pushrods come with replacement pushrod tubes available in chrome or black finishes‚ ensuring a seamless fit and enhanced performance. Their innovative design makes them a popular choice among motorcycle enthusiasts seeking to improve engine stability and control without extensive modifications.

1.2 Why Choose S&S Quickee Pushrods?

Choose S&S Quickee Pushrods for their unmatched convenience and performance. Unlike traditional pushrods‚ they offer adjustable length without rocker cover removal‚ saving time and effort. Their durable construction ensures long-term reliability‚ and compatibility with Harley-Davidson models makes them a versatile choice. Quickee Pushrods enhance engine stability‚ reduce wear‚ and provide precise control over valve train geometry. With easy installation and minimal tools required‚ they are ideal for both experienced mechanics and DIY enthusiasts. Their innovative design and superior quality make them a top choice for optimizing engine performance and longevity.

Key Features of S&S Quickee Pushrods

S&S Quickee Pushrods feature an adjustable design‚ easy installation without removing rocker covers‚ and compatibility with Harley-Davidson models. They include replacement pushrod tubes in Chrome or Black finish.

2.1 Adjustable Design

The S&S Quickee Pushrods feature an adjustable design‚ allowing precise length adjustments for proper engine function; This elimin­ates guesswork during installation‚ ensuring a tighter fit against the rocker arm and tappet/lifter. The adjustability enables users to achieve zero lash‚ minimizing play and ensuring smooth operation. This feature is particularly beneficial for maintaining optimal engine performance and longevity. The pushrods can be lengthened or shortened as needed‚ providing flexibility for various Harley-Davidson models and configurations. This design simplifies installation and ensures a secure‚ accurate fit without requiring extensive modifications or measurements.

2.2 Easy Installation Without Removing Rocker Covers

The Quickee Pushrods are designed for straightforward installation without the need to remove the rocker covers‚ saving time and effort. This feature eliminates the complexity of rocker arm disassembly‚ allowing users to focus on the pushrod replacement itself. Stock pushrods can be cut out using bolt cutters‚ while the Quickee Pushrods are marked with a marker or paint stick for precise adjustments. The process ensures a secure fit without requiring extensive tools or specialized knowledge‚ making it accessible for both experienced mechanics and DIY enthusiasts working on their Harley-Davidson motorcycles.

2.3 Compatibility with Harley Davidson Models

S&S Quickee Pushrods are specifically designed to fit various Harley-Davidson models‚ including Evolution Big Twin engines from 1984 to 1999. Their universal design ensures compatibility with a wide range of Harley-Davidson motorcycles‚ making them a versatile choice for enthusiasts. The pushrods are engineered to work seamlessly with the bike’s existing components‚ such as the oil pump‚ cam support plate‚ and tappets‚ without requiring additional modifications. This compatibility ensures a smooth and efficient installation process‚ allowing riders to maintain optimal performance and reliability on their Harley-Davidson bikes.

Pre-Installation Preparation

Ensure you have all necessary tools and materials. Clean the work area and prepare the bike by placing it on a stable stand. Wear safety gear.

3.1 Tools and Materials Needed

To install S&S Quickee Pushrods‚ you’ll need an adjustable wrench‚ socket set‚ torque wrench‚ and marking tools. Ensure you have replacement pushrod tubes‚ oil pump screw kits‚ and camshaft installation tools. Clean the engine area with solvent and gather rags. Safety gear‚ including gloves and goggles‚ is essential. Double-check compatibility with your Harley-Davidson model and verify all components are included in the kit. Proper organization of tools prevents delays during installation. Ensure the bike is securely positioned on a stand for stability.

3.2 Safety Precautions

Always wear protective gear‚ including gloves and goggles‚ to prevent injury. Ensure the motorcycle is on a stable stand and the engine is cool before starting. Disconnect the battery to avoid accidental startups. Be cautious when handling sharp tools and components. Never force parts together‚ as this can cause damage or injury. Keep loose clothing and long hair tied back to avoid entanglement. Familiarize yourself with the installation process and consult the manual if unsure. Proper ventilation is crucial when using solvents or lubricants. Never smoke or work near open flames while handling flammable materials.

Step-by-Step Installation Guide

Disassemble stock pushrods‚ mark‚ and cut them to length. Install Quickee Pushrods without removing rocker covers‚ ensuring proper alignment and zero lash adjustment for optimal performance.

4.1 Disassembling Stock Pushrods

Disassembling stock pushrods is a critical first step in the installation process. To begin‚ access the stock pushrods by removing the pushrod tubes. Rotate the engine to top dead center (TDC) on the compression stroke for each cylinder to ensure proper alignment. Use a wrench to loosen and remove the pushrod ends from the tappets or lifters. Once free‚ carefully pull the pushrods out of the engine. If resistance is encountered‚ avoid forcing them‚ as this could damage internal components. Cutting stock pushrods with bolt cutters is also an option to simplify removal. Always use proper tools and ensure safety during disassembly.

4.2 Marking and Cutting Stock Pushrods

After disassembling‚ mark the stock pushrods to determine the correct length for replacement. Bring the pushrods to zero lash by ensuring they are tight against the rocker arm and tappet. Once resistance is felt‚ mark the pushrod with a marker or paint stick. Lengthen the pushrod slightly‚ then cut at the marked position using a bolt cutter or similar tool. This step is crucial for maintaining proper alignment and ensuring the Quickee pushrods fit seamlessly. Clean the area with solvent before proceeding to installation to avoid contamination and ensure precise adjustments.

4.3 Installing Quickee Pushrods

After marking and cutting the stock pushrods‚ install the S&S Quickee Pushrods by aligning them with the engine’s components. Ensure the pushrods are seated properly and aligned with the tappets and rocker arms. Use the provided tools to adjust the length‚ bringing the pushrods to zero lash for precise fitment. Tighten the adjustments securely‚ following the manufacturer’s torque specifications. Double-check the alignment and ensure no binding or play. Finally‚ replace any necessary components like pushrod tubes‚ ensuring a snug fit for optimal performance and longevity.

Adjusting the Pushrods

Adjust Quickee Pushrods by setting zero lash‚ ensuring no up-down movement. Fine-tune length for precise fitment‚ aligning with tappets and rocker arms for optimal engine performance and stability.

5.1 Setting Zero Lash

Setting zero lash ensures no up-and-down movement in the pushrod. Align the pushrod with the tappet and rocker arm‚ ensuring it’s tight against both. Mark the pushrod at this position for reference. Adjust the length until resistance is felt‚ then mark again. This process guarantees proper clearance and alignment‚ preventing excessive play or binding. Fine-tune by turning the adjuster until the pushrod is snug‚ ensuring smooth engine operation and optimal performance. Proper zero lash setup is critical for maintaining stability and preventing potential damage to valve train components.

5.2 Fine-Tuning the Pushrod Length

After setting zero lash‚ fine-tune the pushrod length by rotating the adjuster to achieve the desired fit. Lengthen the pushrod until slight resistance is felt‚ then mark it with a marker or paint stick. Next‚ lengthen the pushrod an additional four full turns to ensure proper clearance. For hydraulic lifters‚ the pushrod should be set at half the lifter’s travel‚ typically 0.100 inches for 0.200-inch travel lifters. This adjustment ensures smooth operation‚ prevents excessive play or binding‚ and maintains optimal valve train performance. Regular checks and adjustments are essential for maintaining proper pushrod alignment and engine functionality.

Common Mistakes to Avoid

Common errors include incorrect pushrod marking‚ over-tightening‚ and under-tightening. These mistakes can lead to improper alignment‚ excessive play‚ or binding‚ affecting engine performance and longevity.

6.1 Incorrect Marking of Pushrods

Incorrect marking of pushrods is a common mistake that can lead to improper installation. Proper marking ensures accurate length adjustment‚ preventing issues like excessive play or binding. To avoid this‚ mark the pushrod at the correct position using a marker or paint stick while ensuring the engine is at Top Dead Center (TDC). Misalignment or incorrect measurements can cause the pushrods to function improperly‚ leading to poor engine performance and potential damage. Always double-check markings before cutting or adjusting to ensure precision and reliability during the installation process.

6.2 Over-Tightening or Under-Tightening

Over-tightening or under-tightening S&S Quickee Pushrods can lead to serious issues. Over-tightening may cause excessive stress on components‚ potentially leading to premature wear or damage. Conversely‚ under-tightening can result in excessive play‚ causing noise‚ improper valve train operation‚ or even engine damage. To avoid these mistakes‚ follow the manufacturer’s torque specifications and ensure pushrods are adjusted to zero lash before fine-tuning. Use a torque wrench for precise adjustments‚ and double-check all connections. Proper tension ensures smooth operation‚ prevents wear‚ and maintains the integrity of your engine.

Troubleshooting Tips

Common issues include pushrod alignment problems and excessive play or binding. Check for proper installation‚ adjust pushrods to zero lash‚ and ensure all components are securely tightened.

7.1 Resolving Pushrod Alignment Issues

Misaligned pushrods can cause poor engine performance and noise. To fix‚ ensure pushrod tubes are securely fastened and properly aligned with rocker arms. Rotate the engine to top dead center (TDC) for accurate alignment. If issues persist‚ check for bent pushrods or worn components. Replace any damaged parts and re-adjust pushrods to zero lash for optimal operation.

7.2 Addressing Excessive Play or Binding

Excessive play or binding in S&S Quickee Pushrods can disrupt engine performance. To fix‚ first ensure pushrods are properly adjusted to zero lash. If play exists‚ slightly lengthen the pushrod; if binding occurs‚ shorten it. Lubricate pushrod ends and surrounding areas to reduce friction. Clean the pushrod tube with solvent before reinstallation to prevent debris interference. If issues persist‚ check for misalignment or worn components and realign or replace them as needed. Proper adjustment and lubrication are key to smooth operation and preventing further problems.

Maintenance and Upkeep

Regular cleaning and lubrication of S&S Quickee Pushrods ensure optimal performance. Inspect for wear and tear‚ and realign as needed to maintain proper function and longevity.

8.1 Cleaning and Lubricating Pushrods

Regularly clean S&S Quickee Pushrods with a solvent to remove dirt and grime. After cleaning‚ apply a high-quality lubricant to ensure smooth operation. Inspect for wear and tear‚ replacing any damaged components promptly. Lubricate the pushrod ends and adjusters to maintain zero lash and prevent corrosion. For optimal performance‚ lubricate every 5‚000 miles or as needed. This routine maintenance ensures longevity and reliable function of the pushrods‚ keeping your engine running smoothly. Always use silicone-based lubricants for moving parts to avoid attracting dust and debris.

8.2 Regular Inspection Schedule

Inspect S&S Quickee Pushrods every 5‚000 miles to ensure proper function. Check for wear‚ bending‚ or damage. Look for signs of excessive play or binding in the adjusters. Verify pushrod alignment and ensure all connections are secure. Inspect pushrod tubes for damage or corrosion. Lubricate moving parts during inspections to maintain smooth operation. Address any issues promptly to prevent engine damage. Regular checks help maintain optimal performance and extend the lifespan of the pushrods. Always follow the manufacturer’s guidelines for inspection and maintenance schedules.

S&S Quickee Pushrods offer a reliable‚ durable solution for Harley-Davidson engines‚ combining easy installation with superior performance. They are a top choice for enthusiasts seeking hassle-free‚ long-lasting results.

9.1 Final Thoughts on S&S Quickee Pushrods

S&S Quickee Pushrods are a game-changer for Harley-Davidson enthusiasts‚ offering unmatched ease of installation and adjustment. Their innovative design eliminates the need to remove rocker covers‚ saving time and effort. With adjustable lengths and compatibility across various models‚ they provide precise control over valve train performance. Made in the USA‚ these pushrods are built for durability and reliability. Whether you’re a seasoned mechanic or a DIYer‚ S&S Quickee Pushrods deliver exceptional results‚ making them a top choice for anyone seeking to enhance their bike’s performance without the hassle of complex installations.

9.2 Encouragement for Proper Installation and Maintenance

Proper installation and maintenance are crucial for maximizing the performance and longevity of S&S Quickee Pushrods. Following the step-by-step guide ensures a smooth process‚ while regular cleaning and lubrication maintain optimal functionality. Always refer to the provided instructions for precise adjustments and safety measures. By adhering to these guidelines‚ you’ll enjoy enhanced engine performance‚ reduced wear‚ and a hassle-free riding experience. Remember‚ attention to detail during installation and upkeep will reward you with years of reliable service from your S&S Quickee Pushrods.

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